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Plastigage Versus Micrometer - Accuracy Test

If you are going for stupid power and sky-high rpm, use a mic.

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Another trick is to use the same mic that measures the crank to set up the dial-bore gauge. This will reduce tolerance stack-up and inaccuracies. If you set the dial-bore gauge to the crank-journal diameter, the difference between the inside diameter of the bearing and the crank journal will be the oil clearance.

Plastigage
The reason many backyard engine builders like to use Plastigage is that they don't need expensive specialty tools like a mic or a dial-bore gauge. As long as the bearing surfaces on the rod and crank are clean, merely lay down a short strip of that green string and torque the bolts down to the factory spec. The wider the string, the less clearance there is between the bearing and the crank. Plastigage comes in three different configurations: Green (PN SPG-1) for 0.001-0.003-inch, red (PN SPR-1) for 0.002-0.006, and blue (PN SPB-1) for 0.004-0.009-inch clearances.

  • Plastigage Vs Micrometer Dial Bore Gauge
    Using a dial-bore gauge, we set the zero point in the middle of the spec at 2.3250. This rod measured 2.3252, which was just on the wide side of the spec. Then we pulled the rod cap and installed a pair of Federal-Mogul bearings and measured the inside diameter using the crank rod-journal diameter as zero. This generated a 0.0031-inch bearing clearance.
    Plastigage Vs Micrometer Dial Bore Gauge
    Using a dial-bore gauge, we set the zero point in the middle of the spec at 2.3250. This r
  • Plastigage Vs Micrometer Torque
    When measuring the bearing clearance on the No. 5 main cap on either a small- or big-block Chevy, always torque the oil pump in place before measuring the bearing inside diameter. Torquing the oil pump in place distorts the main cap and affects the bearing clearance by 0.0005 inch or more.
    Plastigage Vs Micrometer Torque
    When measuring the bearing clearance on the No. 5 main cap on either a small- or big-block
  • Plastigage Vs Micrometer Outside Diameter
    Next, we measured the outside diameter of the crank rod journal. The journal measured 2.1888 inches. The standard journal diameter is 2.200 inches, so this crank measured roughly 0.0012 inch smaller than its 0.010-under spec of 2.1900 inches.
    Plastigage Vs Micrometer Outside Diameter
    Next, we measured the outside diameter of the crank rod journal. The journal measured 2.18
SOURCES
Federal-Mogul
26555 Northwestern Hwy.
Southfield
MI  48034
248-354-7700
www.federal-mogul.com
Powerhouse Products
3402 Democrat Rd.
Memphis
TN  38118
800-872-7223
901-795-7600
www.powerhouseproducts.com
Jim Grubbs Motorsports
28130 Crocker Ave.
Unit 331
Valencia
CA  91355
661-257-0101
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