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Project Garage - Ron Burgundy III

By Douglas R Glad, Photography by Grant Petersen

Greedy for speed, we’ve pushed the stock 302 and drivetrain in Ron Burgundy, our ’87 Fox Mustang, to their limits using the Hellion Street Heat turbo system peaking at about 11.5 pounds of boost. The baseline run for the car was 9.78 at 74 mph in the eighth mile. That translates to 15.22 at 93 mph, slightly slower than nearly every vanilla V8 Mustang and Camaro ran in the quarter-mile back in the day. After we added the turbo (Jan. ’12, “Cheap Car = Big Fun”), we took Ron to the dyno at Westech and made 441 hp and 555 lb-ft at the rear wheels. The endless dyno runs to tune the car combined with weapons-grade desert heat melted the stock transmission.

  • Ccrp 1301 02 O Ron Burgundy Iii Rearend Repair V8 Flat Top
    Afer 1986, all v8 Mustangs used the 8.8 rearend. The quick way to spot the 8.8 (top) is the flat top and bottom on the differential cover that is 1 3/4 inches wider at the center than a 7.5 (right). Both rearends use 10 cover bolts.
    Ccrp 1301 02 O Ron Burgundy Iii Rearend Repair V8 Flat Top
    Afer 1986, all v8 Mustangs used the 8.8 rearend. The quick way to spot the 8.8 (top) is th
  • Ccrp 1301 03 O Ron Burgundy Iii Rearend Repair 10 Cover Bolts
  • Ccrp 1301 05 O Ron Burgundy Iii Rearend Repair Moser Spline Axles
    To save guys like us cash, Moser offers 31-spline axles with the four-lug bolt pattern that work with the factory wheels and brakes. They are made from 1541HM modified alloy, which makes them 25 percent stronger than the factory parts. This is as big as you can go with the C-clip–style housing ends. Remember, the TrueTrac needs to match the axle-spline count, so this is a good time to change them both.
    Ccrp 1301 05 O Ron Burgundy Iii Rearend Repair Moser Spline Axles
    To save guys like us cash, Moser offers 31-spline axles with the four-lug bolt pattern tha
Ccrp 1301 04 O Ron Burgundy Iii Rearend Repair Detroit Truetrac
The Detroit Truetrac does not use clutches or springs to transfer power to each axle. It has a helical gear–style differential with a main gear and side gear pinions for each axle. When one wheel begins to lose traction, the pinions separate from the main gear and wedge into pockets, transferring power to the axle with the most traction. There are no wear items in the differential, and it needs no friction modifiers added to the gear lube. As for noise, it sounds like a stock, open differential, even in turns.
Ccrp 1301 04 O Ron Burgundy Iii Rearend Repair Detroit Truetrac
The Detroit Truetrac does not use clutches or springs to transfer power to each axle. It h

The new 4R70W overdrive transmission came from Performance Automatic (Sept. ’12, “Return of Ron Burgundy”) and while “testing” the associated transbrake, shop manager Grant Petersen managed to ventilate the head gaskets about an hour later, on the street behind the shop. Summit Racing took pity and zip-lined a fresh pair of Cometic MLS replacements.

After more fiddling, we made it to Irwindale Raceway in Irwindale, California, for some track time. Our driver was pumped out of his skull with greenhorn jitters and went right to the rev limiter before letting go of the transbrake button. The car hit 7.87 at 91 mph, or 12.25 in the quarter. The off-and-on traction and the donuts we did for the cover shoot ended the life of the factory limited slip.

  • Ccrp 1301 06 O Ron Burgundy Iii Rearend Repair Ring And Pinion
    ➔*Driving 55 mph in Los Angeles is a good way to get run off the road. The pattern on the ring-and-pinion looked good, so we reused them. Check out the sidebar on the math to understand why we stayed with the 3.27:1 gear ratio. The cruise rpm for this car at 80 mph* is 2,300 rpm.
    Ccrp 1301 06 O Ron Burgundy Iii Rearend Repair Ring And Pinion
    ➔*Driving 55 mph in Los Angeles is a good way to get run off the road. The pattern on the
  • Ccrp 1301 07 O Ron Burgundy Iii Rearend Repair Moser Axles
    Unlike factory parts, Moser axles can be shortened and re-splined if you want to narrow the rearend. If you want to build a dedicated race car, you can change the differential to accept either 33- or 35-spline axles and change the housing ends to eliminate the C-clips. There is also an option for 5⁄8-inch studs.
    Ccrp 1301 07 O Ron Burgundy Iii Rearend Repair Moser Axles
    Unlike factory parts, Moser axles can be shortened and re-splined if you want to narrow th
  • Ccrp 1301 08 O Ron Burgundy Iii Rearend Repair Moser Setup Kit
    The Moser setup kit comes with all the bearings, seals, and gaskets to assemble the rearend, plus the shims, pinion collar, and marking compound to set up the ring-and-pinion.
    Ccrp 1301 08 O Ron Burgundy Iii Rearend Repair Moser Setup Kit
    The Moser setup kit comes with all the bearings, seals, and gaskets to assemble the rearen
  • Ccrp 1301 09 O Ron Burgundy Iii Rearend Repair Moser Cover
  • Ccrp 1301 10 O Ron Burgundy Iii Rearend Repair Royal Purple Synthetic Gear Oil
    We filled the housing with Royal Purple 75W-90 synthetic gear oil. Remember, the Truetrac does not need friction modifier.
    Ccrp 1301 10 O Ron Burgundy Iii Rearend Repair Royal Purple Synthetic Gear Oil
    We filled the housing with Royal Purple 75W-90 synthetic gear oil. Remember, the Truetrac
  • Ccrp 1301 11 O Ron Burgundy Iii Rearend Repair Finished Product
    There are many options for the 8.8 beyond the 31-spline axle swap. Moser offers some ultimate combos if you are going to do some serious racing. The 33- and 35-spline axles can be used with a Wavetrac that significantly improves the bias ratio and comes with case-hardened billet-steel bodies and ARP fasteners. Combined with 9-inch Ford housing ends and bearings, you get the durability of the 9-inch with the efficiency and reduced rotating mass of the 8.8. Not cheap, but you will be able to launch the car as hard as you want.
    Ccrp 1301 11 O Ron Burgundy Iii Rearend Repair Finished Product
    There are many options for the 8.8 beyond the 31-spline axle swap. Moser offers some ultim

So here we are. We’ve managed to pickle the trans and the diff, but we also took two seconds off the car’s e.t. That’s pretty good for a single power-adder. The next step is to fix the broken rearend outlined in the story here, then work the suspension a little to get rid of the wheelspin off the line.


Let’s Play With the Math

Gear Ratio = (RPM x Tire Diameter) / (MPH x 336)

Using this equation, we can determine, roughly, what gear would be needed to put the car near horsepower peak in the quarter-mile based on quarter-mile mph. Let’s say that Ron is feeling good and has the power-to-weight ratio to get into the traps at 130 mph. Using this formula: Gear Ratio = (6,000x28)/(130x336), we know that to get the engine to 6,000 in the traps, we will need a 3.70:1 gear ratio (the actual result is 3.84, but a 3.70 gear is the closest ratio). Now you can play with power to weight—RWHP = (mph/234)3 x weight—and discover that the more power you are making at the wheel, the less gear ratio you need to hit your desired mph in the quarter-mile. The formula is RPM = MPH x Gear Ratio x 336 / Tire Diameter, and it can be used to determine the engine rpm at cruise. Don’t forget to multiply 0.70 for the 4R70W overdrive transmission.


Parts List
Description PN Price
Moser 31-spline axles A883141 $260
Moser installation kit R88 110
Moser differential cover 7106 149
Detroit Truetrac 5TT561 585
Royal Purple 75W90 Max Gear synthetic gear oil 01300 20.01/each

➔Sources

Autolite, Allied Signal Inc.; Autolite.com
BBK; 909/735-2400;BBKPerformance.com
Flaming River; 440/826-4488; FlamingRiver.com
Ford Racing Performance Parts; 800/367-3788; FordRacingParts.com
Hellion Power Systems; 505/873-4670; HellionPowerSystems.com
Lincoln Welders; 216-481-8100; LincolnElectric.com
Maximum Motorsports; 888-378-8830; MaximumMotorsports.com
Mickey Thompson Performance Tires; 951/817-0101; MickeyThompson.com
Moser; 260/726-6689; MoserEngineering.com
Performance Automatic; 240/439-4650; PerformanceAutomatic.com
Precision Industries; Converter.com
Royal Purple; 888/382-6300;RoyalPurple.com
Summit Racing Equipment; 800/230-3030; SummitRacing.com
Tokico Performance Shocks; 800/548-2594; TokicoPerformanceShocks.com
Trick Flow Specialties; 330/630-1555; TrickFlow.com
Valvoline; Valvoline.com

By Douglas R Glad
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