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New Pontiac Clyinder Heads

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Ccrp 1206 The D Port Pontiac Express 000
Ccrp 1206 The D Port Pontiac Express 000
Where else can you bolt a set of nonported Edelbrock heads on a mild flat-tappet-cammed Pontiac and make nearly 600 lb-ft of tire-twisting torque and more than 460 hp on 91-octane pump gas? Oh, and the engine idles at 13 inches of manifold vacuum at 900 rpm.
Ccrp 1206 The D Port Pontiac Express 000
Where else can you bolt a set of nonported Edelbrock heads on a mild flat-tappet-cammed Po

In April 2009, GM officially killed the Pontiac Motor Division. But for true believers, GM's Widetrack division is far from deceased. Edelbrock is doing its part by adding to its Pontiac performance parts lineup with a new cylinder head, something the majority of Pontiac guys have been patiently anticipating. The first Edelbrock Performer RPM aluminum head for Pontiacs, introduced several years ago, was patterned after the high-perf Pontiac Ram Air IV, 455 HO, and Super Duty heads with round exhaust ports. These OE performance heads were highly prized but never built in significant numbers. When Edelbrock replicated these much-sought-after performance heads, the E-Team also retained the RA IV's unique exhaust bolt pattern and round-port configuration. Unfortunately, these ports are not interchangeable with the stock Pontiac D-port exhaust version. This meant you had to find the more rare Super Duty, RA IV, or 455 HO exhaust manifolds or headers to use those Edelbrock heads.

  • Ccrp 1206 The D Port Pontiac Express 001
    Tomahawk H-beam rods and an RPM stroker crank make up the rotating assembly for Crocie’s mule engine for this test.
    Ccrp 1206 The D Port Pontiac Express 001
    Tomahawk H-beam rods and an RPM stroker crank make up the rotating assembly for Crocie’s m
  • Ccrp 1206 The D Port Pontiac Express 002
    The Probe pistons are flat-top forgings with only 5.5 cc of valve pockets. With a zero deck height, Fel-Pro 0.041-inch-thick head gaskets, and the Edelbrock 87cc chamber heads, the compression nets 10.5:1, which is close to ideal for 91-octane pump gas.
    Ccrp 1206 The D Port Pontiac Express 002
    The Probe pistons are flat-top forgings with only 5.5 cc of valve pockets. With a zero dec
  • Ccrp 1206 The D Port Pontiac Express 003
    The new Edelbrock Performer heads come with the more standard D-shape exhaust port that will work with traditional exhaust manifolds or headers. The heads come with 195cc intake ports, 145cc exhaust ports, and 2.11/1.66-inch valve sizes.
    Ccrp 1206 The D Port Pontiac Express 003
    The new Edelbrock Performer heads come with the more standard D-shape exhaust port that wi
Ccrp 1206 The D Port Pontiac Express Graphs1

To help make the swap to aluminum heads easier, Edelbrock recently introduced the Performer Pontiac D-Port head that replicates the more popular and traditional Pontiac exhaust port pattern. With the Performer D-Port, the intake port flow is not quite as strong as that on the Performer RPM, but the combustion chamber is now CNC- machined and appears to be superior to the round-port version, which, according to Pontiac engine builder Ken Crocie, required as much as 40 degrees of total timing to make maximum power. Crocie predicted the new chamber could reduce that number, which in our testing proved to be right on target since our test engine required only 36 degrees of total timing. To understand how this works, all you have to do is look at any late-model engine like the Ford mod motor or the GM LS to see how a more efficient combustion chamber uses as little as 25 to 28 degrees instead of much larger timing numbers. If the combustion event takes less time, it requires less ignition timing. This pays horsepower and torque dividends because less timing means less negative work expended by the engine to push the pistons against increasing cylinder pressure before reaching TDC.

  • Ccrp 1206 The D Port Pontiac Express 004
    This shot of the two different exhaust gaskets gives you an idea of why headers and exhaust manifolds are not interchangeable between the standard Pontiac D-port (top) and the more glorified RA IV (bottom).
    Ccrp 1206 The D Port Pontiac Express 004
    This shot of the two different exhaust gaskets gives you an idea of why headers and exhaus
  • Ccrp 1206 The D Port Pontiac Express 005
    Rather than cast three different heads based on combustion chamber size, Edelbrock elected to cast these heads with 65cc chambers and then CNC-mill the combustion area to open them up to either 72cc or 87cc volumes.
    Ccrp 1206 The D Port Pontiac Express 005
    Rather than cast three different heads based on combustion chamber size, Edelbrock elected
  • Ccrp 1206 The D Port Pontiac Express 006
    Crocie went with a Crane flat-tappet hydraulic cam for our test combined with Crane lifters, pushrods, and billet timing gear.
    Ccrp 1206 The D Port Pontiac Express 006
    Crocie went with a Crane flat-tappet hydraulic cam for our test combined with Crane lifter
Ccrp 1206 The D Port Pontiac Express Graphs3

Crocie lined up a suitable 455 block to test these new heads but decided it needed enhancement to keep up with the trend of big-cubic-inch street engines. He created a 467ci Pontiac that resulted from the combination of an RPM 4.250-inch stroke crank and a set of Probe 0.065-over 4.185-inch forged pistons. Connecting these two components is a set of Tomahawk I-beam, 6.800-inch rods that can also be found in big-block Chevys, thus keeping the price affordable. Along with a good set of Total Seal Advanced Profiling gapless top rings, this configuration made up the rotating assembly, which was skillfully lubed with a Melling oil pump, a stock oil pan, and a windage tray (that required some minor trimming), all from Pacific Performance. None of this sounds all that aggressive, but combined with a 10.5:1 compression ratio, it's enough to make some pretty serious torque.

  • Ccrp 1206 The D Port Pontiac Express 007
    Crocie decided that a set of Harland Sharp 1.65:1 rockers would help valve lift by roughly 10 percent, pushing the Crane numbers to 0.520 and 0.536 inch. Increasing the ratio moves the pushrod cup closer to the rocker fulcrum, which requires some minor trimming of the pushrod holes in the head for extra clearance.
    Ccrp 1206 The D Port Pontiac Express 007
    Crocie decided that a set of Harland Sharp 1.65:1 rockers would help valve lift by roughly
  • Ccrp 1206 The D Port Pontiac Express 008
    Once everything was buttoned up, Crocie selected an Edelbrock Performer RPM intake and a Holley 950-cfm mechanical-secondary carb along with a factory-style ignition to complete the installation. The larger carburetor could be considered a luxury, since it wasn’t critical to the power numbers. Westech’s Steve Brule commented that a Holley 750 mechanical-secondary HP would probably have generated similar power numbers.
    Ccrp 1206 The D Port Pontiac Express 008
    Once everything was buttoned up, Crocie selected an Edelbrock Performer RPM intake and a H
  • Ccrp 1206 The D Port Pontiac Express 009
    As a Pontiac engine tech tip, Crocie says to install all the intake bolts but only lightly cinch them down and then tighten this water pump bolt to fully seat the gasket between the pump and the intake. The last step is to tighten the intake bolts. If you torque the intake bolts first, the water pump connection may leak.
    Ccrp 1206 The D Port Pontiac Express 009
    As a Pontiac engine tech tip, Crocie says to install all the intake bolts but only lightly
Ccrp 1206 The D Port Pontiac Express Graphs2

Up on the dyno with a set of 1-7/8-inch open headers, it didn't take long after breaking in the Crane flat-tappet camshaft to strike up a deal with the power gods. With 36 degrees of timing and an easy rejet of the Holley 950-cfm carburetor, the Pontiac rewarded Crocie's efforts with 500 lb-ft of torque all the way down at 2,800 rpm and a minimum of 500 lb-ft all the way through 4,800 rpm. Peak torque is 577 lb-ft at 3,600 rpm, which is sneaking up on the 600-lb-ft level. That's amazing power for a normally aspirated street engine on pump gas. Pontiacs are not rpm engines, so it wasn't much of a surprise that peak horsepower occurred at 5,000 rpm. But the power curve didn't really fall off much past the horsepower peak when we spun it to 5,500. This is where the elegance slips in. With an engine like this, you shift it at 5,500 and it will live nearly forever. What's all this grunt worth in terms of quarter-mile performance? We plugged the power into our trusty Quarter Jr. program with a 3,800-pound A-body running a 3.08:1 rear gear, a TH400, a 26-inch-tall tire, and a near-stock 2,600-rpm-stall-speed converter. The program estimated the combo would run 12 teens at 112 mph. With an overdrive automatic, this would be a fantastic road-car engine. So it's clear these Edelbrock heads are far more than just stock replacements, and combined with a decent intake and a very conservative flat-tappet cam, there's plenty of power left in that Pontiac name.

SOURCES
Harland Sharp
19769 Progress Dr.
Strongsville
OH  44149
440-238-3260
http://www.harlandsharp.com
Crane Cams
1640 Mason Ave. Unit 180
Daytona Beach  32117
866-388-5120
www.cranecams.com
H-O Enterprises
Rancho Cucamonga
CA
909-980-1451
www.hoenterprises.com
Edelbrock
2700 California St.
Torrance
CA  90503
310-781-2222
www.edelbrock.com
Pacific Performance Racing
310-832-4596
www.pacificperformanceracing.com
Total Seal Inc
22642 North 15th Avenue
Phoenix
AZ  85027
800-874-2753
www.totalseal.com
Holley Performance Products
1801 Russellville Rd
P.O. Box 10360
Bowling Green
KY  42102
270-782-2900
www.holley.com
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