We did have a problem fitting the passenger door. After sandblasting our original door, we discovered a big dent buried under years of Bondo and filler primer, so Carmody decided to replace it with a reproduction door. However, the original upper hinge didn't fit, nor did any of the reproduction hinges the guys tried. The boltholes didn't line up well, and the hinge hit the door at the arrow. After grinding on the hinge and the door with little success, Carmody grabbed a third door from a parts car in his lot. But for the guy without a stack of parts lying around, you could cut a slot in that section of the door and weld in a patch that would allow more clearance for the hinge or send the door back and hope the replacement fits better.