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How to Install a Hydroboost

Can't Get The Car Stopped? Keep Your Rowdy Cam And Have Brakes, Too, When You Install a Hydroboost

By Jefferson Bryant, Photography by Jefferson Bryant
Hydroboost Install For Cam Brakes Hydroboost Unit
The '71 GS is coming along, but the monster cam with 302 degrees of advertised duration doesn't exactly generate much in the way of vacuum.
Hydroboost Install For Cam Brakes Hydroboost Unit
The '71 GS is coming along, but the monster cam with 302 degrees of advertised duration do

Bad brakes is the only reason we would ever consider a cam profile to be too aggressive. Ya see, as the duration and overlap in a cam profile are increased, either because of aggressive lobes with a lot of lift or a narrow lobe-separation angle, the intake valve is opened before the exhaust valve is closed completely. This is the cause of coolness such as a lopey idle and power-enhancing cylinder scavenging and downers such as a low vacuum signal and poor idle.

The problem is the power-brake booster needs between 14 and 16 inches of vacuum (depending on whom you ask) to properly assist the brakes. Most of the cams we like produce 10 or fewer inches of vacuum at idle or at speed when the throttle blades are suddenly closed and you step on the brakes. There are a couple of common fixes for cars that don't build vacuum-an electric or beltdriven vacuum pump (like on a diesel truck) or a hydroboost. While the electric pumps are functional, they are noisy and take up a lot of space under the hood. The hydroboost is considered the better fix.

A hydroboost uses the power steering pump to produce the pressure needed to operate the braking system. Fluid flows from the pump to the hydroboost, then to the gearbox or steering rack, and finally the low pressure fluid is returned to the pump. The hydroboost is designed to use the high-pressure fluid under braking conditions. Otherwise, the pressure is simply bypassed back through the steering system. The Power Brake Service hydroboost we used has the capability of producing 2000 psi, much more than a typical stock vacuum-assist booster can provide.

Another benefit of the hydroboost setup is the reserve tank. In the event the engine stalls, the hydroboost unit will provide 60 to 75 percent of the total braking force to the brakes on the first stab of the pedal, then 30 to 40 percent power if the pedal is released and applied again, and another 10 to 20 percent for another application. After that, the reserve is depleted and the system will be in manual mode. This is a safety net that even stock vacuum boosters cannot provide.

All these features make for a great way to restore the power-assist to your brakes. We recently went through the entire process on a '71 Buick GS. The GS has a 400hp Buick 350, which uses the largest cam Poston Buick offers. Other than a couple of pressure line adapter fitment issues, the install took just a couple of hours and was a breeze. The results were impressive, the pedal is much more firm than the stock system (even before the big cam), and the stopping power is better than ever.

  • Hydroboost Install For Cam Brakes Hydroboost Unit
    The hydroboost unit replaces the vacuum booster, which not only saves space but looks pretty good, too. Power Brake Service provides adapters to fit the unit to a wide variety of vehicles.
    Hydroboost Install For Cam Brakes Hydroboost Unit
    The hydroboost unit replaces the vacuum booster, which not only saves space but looks pret
  • Hydroboost Install For Cam Brakes Hydroboost Unit
    While not necessary, we replaced the master cylinder with a new billet unit from Stainless Steel Brakes. The hydroboost can be used with most master cylinders. We bench-bled it and bolted it on.
    Hydroboost Install For Cam Brakes Hydroboost Unit
    While not necessary, we replaced the master cylinder with a new billet unit from Stainless
  • Hydroboost Install For Cam Brakes Hydroboost Unit
    The Power Brake Service hydroboost should fix our power-assist issues. In most cases, the kit comes with everything you need to install it.
    Hydroboost Install For Cam Brakes Hydroboost Unit
    The Power Brake Service hydroboost should fix our power-assist issues. In most cases, the
  • Hydroboost Install For Cam Brakes Hydroboost Unit
    The first step after removing the stock vacuum booster is to pull the original pedal linkage. The old linkage will thread right onto the hydroboost pushrod.
    Hydroboost Install For Cam Brakes Hydroboost Unit
    The first step after removing the stock vacuum booster is to pull the original pedal linka
  • Hydroboost Install For Cam Brakes Hydroboost Unit
    The original linkage threads onto the pushrod and is tightened with a jam nut. This is a little tricky if you try to do it under the dash, so thread it on outside the car, then bolt the hydroboost on and make your final adjustments under the dash.
    Hydroboost Install For Cam Brakes Hydroboost Unit
    The original linkage threads onto the pushrod and is tightened with a jam nut. This is a l
  • Hydroboost Install For Cam Brakes Hydroboost Unit
    The plumbing was the most difficult task. The kit came with a fitting for the stock power steering pump, but it was a really tight fit with the headers. The Teflon-braided lines were laid out and marked to be cut.
    Hydroboost Install For Cam Brakes Hydroboost Unit
    The plumbing was the most difficult task. The kit came with a fitting for the stock power
By Jefferson Bryant
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