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Manifold Swapping for Roots Blower - 134 HP With One Bolt-On!

Got A Couple Of Hours Of Extra Garage Time? Swap The Manifold For A Blower And Get...

Photography by , Ford Racing
Manifold Swapping For Roots Blower Roots Blower Install
Last month we tested Ford Racing's new Boss 302 with three different intake manifolds to help you choose the correct one for your next Ford project. In the end, the Weiand Action Plus made the most usable power with the stock crate engine. The final intake manifold had Teflon-treated rotors and made a whistling sound. We saved it for this issue.
Manifold Swapping For Roots Blower Roots Blower Install
Last month we tested Ford Racing's new Boss 302 with three different intake manifolds to h

Boost! For fixing the stock torque and horsepower curves on the dyno chart and roasting rubber with a tap of the throttle, nothing beats it. And for producing a big kick in the seat when you punch it, nothing beats a Roots-type blower. The numbers and grin factor never lie, and we've proved it once again by bolting a Weiand 174 supercharger on to the Ford Racing Boss 302 crate engine that we tested in last month's issue.

Why a Roots blower and not a centrifugal? In the real world of street-driven engines, you want torque down low in the rpm band to have fun. The Roots-style blower delivers that by ensuring you get maximum cfm as early as possible. In the case of the 174 series, you get 174 cfm with one revolution of the rotors, and that happens right away. Centrifugal blowers and turbos require time and rpm to produce boost. Compared with the 302 we tested in the Dec. '07 issue with a centrifugal supercharger, the Roots-style produced an additional pound of boost off of idle through the low end of the power curve. At 4,000 rpm, the centrifugal kicked in and eventually produced more boost to the top of the curve. Factors such as pulley ratios, restrictions in cylinder head flow, and cam timing are significant in this comparison, but our testing proved that the theory is sound.

  • Manifold Swapping For Roots Blower Roots Blower Install
    The Boss 302 engine comes with everything except the intake, carb, ignition, exhaust, and the various accessory pulleys. Using a Weiand Action Plus and a set of Hooker 15/8-inch Mustang headers, the engine made 345 hp at 6,100 and 332 lb-ft at 4,300 rpm.
    Manifold Swapping For Roots Blower Roots Blower Install
    The Boss 302 engine comes with everything except the intake, carb, ignition, exhaust, and
  • Manifold Swapping For Roots Blower Roots Blower Install
    The Weiand 174 comes with a manifold base, 10-rib pulleys with a belt, a bolt kit, and of course, the blower itself. The 174 will fit any Ford small-block with an 8.200 deck height-that means 289 to 347 cid, not the 351W.
    Manifold Swapping For Roots Blower Roots Blower Install
    The Weiand 174 comes with a manifold base, 10-rib pulleys with a belt, a bolt kit, and of
  • Manifold Swapping For Roots Blower Roots Blower Install
    Installation is as simple as bolting the lower manifold to the heads and bolting the blower housing to the manifold. It is designed to fit engines with up to a three-groove crank pulley. If you are installing the system on a '79-and-later Mustang or Capri, with a single serpentine drive for all the engine accessories, you'll need to use the adapter kit PN 90684 that is conveniently included in the kit.
    Manifold Swapping For Roots Blower Roots Blower Install
    Installation is as simple as bolting the lower manifold to the heads and bolting the blowe

Another benefit to the Roots-style blower is low cost and absolute simplicity. Entry-level centrifugals are usually $300 to $400 more than the Roots and require a carburetor hat or enclosure, a blow-off valve, and some way to boost-reference the fuel system, since the fuel bowls are also under boost pressure. The Roots blower swaps on like an intake manifold and requires a power-valve reference only. We love the centrifugal for huge freakin' top-end power, but we also love the Roots for its quick grunt, street machine looks, and ease of installation. Choosing between the two was a tough call. We've tested both on 302 engines recently and printed them in the magazine, so it's up to you to compare and choose your fun. Remember, when you're making close to 500 hp, it's OK to have stuff sticking out of the hood.

Boosted Fun
As you can see, the blower added 89 lb-ft of torque and 134 hp with one bolt-on. Also note that it added 700 rpm to the powerband and a huge area of torque between 2,500 and 6,000 rpm.

Why Not The 8-71?
The Weiand 174 is ideal for the Boss 302 crate engine running pump gas. Small blowers can be overdriven to produce more boost at lower engine speeds and as a result, start generating additional torque and horsepower as low as 1,000 rpm. In a street car that lives around 4,500 rpm, you are always in the fat part of the powerband.

Large overdriven blowers will be OK at lower rpm, then likely produce an unsafe amount of boost at higher engine speeds on pump gas. Large underdriven blowers lose efficiency the slower they spin and will not produce the same low-end response as a smaller blower. Large underdriven blowers work extremely well on large engines at higher rpm.

A small blower on a large engine requires turning the blower so fast at lower engine speeds that it will heat the air at higher engine speeds and become less efficient. Conversely, on an engine as small as the 302, it might not be possible to slow a large blower enough to run the engine on pump gas.

As you can see from the dyno and boost charts, the heads on the Boss 302 do not flow enough air to use the high rpm and boost capabilities of an 8-71. Even if we were going to modify the heads, add a larger cam, and rev the engine far beyond 6,000 rpm, our best bet would be to keep the small blower and experiment with pulleys instead of switching to a larger blower.

  • Manifold Swapping For Roots Blower Roots Blower Install
    The Boss 302 uses an early-style ('65 to '69) 3-inch balancer that is drilled for the three and four-bolt pulley pattern. If you are using an early block or a Boss balancer, you will need a pulley spacer kit (PN 90683) to properly align the blower pulley. Be warned that the spacer is only drilled with three boltholes, so it might not match your lower accessory drive pulley.
    Manifold Swapping For Roots Blower Roots Blower Install
    The Boss 302 uses an early-style ('65 to '69) 3-inch balancer that is drilled for the thre
  • Manifold Swapping For Roots Blower Roots Blower Install
    Because of its size, the 174 has no EGR provision and no pop-off plate to protect the blower from backfires. Instead, the 10-rib Poly-V belt slips to protect the blower rotors. Larger blowers require Gilmer or cog belts for traction and therefore require a pop-off plate as well.
    Manifold Swapping For Roots Blower Roots Blower Install
    Because of its size, the 174 has no EGR provision and no pop-off plate to protect the blow
  • Manifold Swapping For Roots Blower Roots Blower Install
    The lower V-belt pulley, spacer, lower drive spacer, and lower drive pulley all bolt to the balancer using the three bolts. Since our lower pulley was from a '73 Ranchero, it had the wrong bolt pattern. We had to borrow a set of early Mustang three-bolt pulleys from Alistair Miller at Millerspeed.
    Manifold Swapping For Roots Blower Roots Blower Install
    The lower V-belt pulley, spacer, lower drive spacer, and lower drive pulley all bolt to th
  • Manifold Swapping For Roots Blower Roots Blower Install
    This is the '70-and-later 3.950-inch balancer that has four boltholes and does not require a spacer. These will be the most common. Be sure to check your balancer before you order the blower.
    Manifold Swapping For Roots Blower Roots Blower Install
    This is the '70-and-later 3.950-inch balancer that has four boltholes and does not require
  • Manifold Swapping For Roots Blower Roots Blower Install
    Because the Ford supercharger uses an offset drive housing to clear the distributor, the system uses a fixed idler pulley and bracket that bolt to the bottom of the blower snout-and a spring-loaded idler. To adjust the idler tension, you must loosen the nut on the threaded rod on the back of the idler and let the pulley tension the belt. Measure the distance between the pulley support and the end of the fixed tube of the idler. If it is between 0.300 and 0.500 (a little less than 1/2 inch), then you can use thread locker to secure the mounting bolts to the idler support plate. The plate has several holes to dial in this adjustment.
    Manifold Swapping For Roots Blower Roots Blower Install
    Because the Ford supercharger uses an offset drive housing to clear the distributor, the s
  • Manifold Swapping For Roots Blower Roots Blower Install
    Ford 302 small-blocks typically come with one of three water pump styles. Pre-'70 pumps measure 5.420 inches from the back of the casting to the face of the hub and have a passenger-side inlet. Later pumps have a driver-side inlet, measure 5.700 inches, and can be either standard or reverse rotation. The Boss 302 comes with a reverse-rotation water pump, which is a problem if you are not running a serpentine system.
    Manifold Swapping For Roots Blower Roots Blower Install
    Ford 302 small-blocks typically come with one of three water pump styles. Pre-'70 pumps me
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