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479hp Ford 302 for $4,991 - Best Buck Banger

480Hp 302 For 4,900 Rotator
Once the rotator was back... 
   
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480Hp 302 For 4,900 Rotator
Once the rotator was back from JMS, we sprayed out the main journals on the crankshaft to dismiss any flakes of crud that might have grown there and toweled it off with terry cloth.
STOCK IRON HEADS
LIFT INTAKE EXHAUST
0.050 27.0 19.4
0.100 56.2 43.4
0.200 107.1 79.3
0.300 141.0 110.0
0.400 155.3 120.0
0.500 163.5 125.0
0.600 167.0 129.0

480Hp 302 For 4,900 Rods
The rods and the main bearing... 
   
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480Hp 302 For 4,900 Rods
The rods and the main bearing caps are marked for location. The arrows point toward the timing chain and are marked in sequence. We torqued the mains caps to 70 ft-lbs.
PORTED AFR 165CC NO. 1399
LIFT INTAKE EXHAUST
0.050 27.8 23.5
0.100 59.0 57.1
0.200 127.0 114.5
0.300 189.0 164.0
0.400 225.0 194.0
0.500 245.0 203.0
0.600 252.0 209.0

COMPETITION PORTED
AFR 185CC NO. 1426
LIFT INTAKE EXHAUST
0.050 33 25
0.100 66 59
0.200 148 113
0.300 202 162
0.400 242 199
0.500 274 215
0.600 286 222
0.700 296 227
0.800 230

PARTS LIST
DESCRIPTION PN PRICE
Previous cheapie build total minus heads and valvetrain N/A $905.78
JE pistons 150069 601.00
AFR Competition Ported 185 heads 1426 1,885.00
Holley 750-cfm carb 134-300C 231.90
Edelbrock Victor Jr. intake 2921 239.00
Hooker headers 6901 159.95
Fel-Pro intake gasket 1250 22.95
Pro Comp distributor PC8022 150.00
ARP head bolts 154-3701 43.95
Comp Cams 1.6 rocker arms 1331-8 291.90
Comp Cams mechanical cam 35-000-20 167.69
Comp Cams pushrods 7937-12 117.39/16
Comp Cams lifters 2910-16 103.69
Comp Cams timing chain CCA-2100 33.95
Fel-Pro head gasket 1011-2 36.95
Total: $4,991.10

480Hp 302 For 4,900 Rod Bolt Sockt
The bore is 4.030, so that... 
   
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480Hp 302 For 4,900 Rod Bolt Sockt
The bore is 4.030, so that is the ring compressor we used. The rod-bolt socks prevent dinging the rod journal.
480Hp 302 For 4,900 Rod Caps
We also used the Lucas goop... 
   
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480Hp 302 For 4,900 Rod Caps
We also used the Lucas goop on the rod caps. Watch for the index marks to tell you which way the cap goes on.
Instant Power Installation
The cam is really too big... 
   
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Instant Power Installation
The cam is really too big for the street unless you like loose converters or clutch pedals. The Comp Cams mechanical flat tappet was hardened using a process called pro plasma nitriting that uses pulsed nitrogen plasma to infuse nitrogen ions into the steel and make it resistant to high-rpm violence and cam lobe failure. It also ensures that the cam isn't going to go flat during the break-in process. We used the Comp Cams assembly lube and Lucas Valve Train Extreme Pressure Lube on the cam and lifters, just to be sure.
Instant Power Head One Side
The new Competition 185 heads... 
   
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Instant Power Head One Side
The new Competition 185 heads use a new intake- and exhaust-port design and are available in 72 cc or the 58cc version that we used. For a bit more money, you can have the 58cc head milled as low as 52 cc and the 72cc as low as 59 cc.
Instant Power Valve 02
The exhaust port has a slightly... 
   
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Instant Power Valve 02
The exhaust port has a slightly higher exit (0.125 inch) but still uses off-the-shelf headers. On our flow bench, it flowed 90 cfm more at 0.500 lift. That is 72 percent!

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