Chevy Chevelle Rear Axle Swap - The Great Rear Axle Comparo
How Much Horsepower Does It Take To Spin A 12-Bolt, A Ford 9-Inch, Or The Big Strange S60? We Find Out.
Strange S60
Strange calls its version of the Dana 60 the S60 because these are not rebuilt housings but all-new nodular iron castings designed specifically for each application. Strange offers this S60 for a variety of body styles, including early Camaros, Chevelles, and G-body cars as well as all kinds of Mopar applications. The Dana/S60's legendary strength comes from its 9.750-inch-diameter ring gear and massive 35-spline axleshafts. This does add weight (see Rearend Weigh-In sidebar), but not nearly the heft you might expect. The 3-inch-diameter tubes are completely welded into the centersection, and the housing ends allow use of the stock Chevelle rear drum brakes after enlarging the center hole to clear the 3.150-inch-diameter axle bearings.
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The Strange S60 bolted right into our Chevelle using a set of Hotchkis rectangular lower c
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Because Strange uses the stock bolt pattern housing end, we were able to retain the use of
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We also used a pair of Strange adjustable rear shocks to finish off the installation.
The S60 we tested came from Strange, equipped with 3.54:1 gears, a Trac-Lok limited slip, a 1350-sized pinion yoke, and 7/16-inch wheel studs to match the other two housings. The four-bolt axle retainer flange also secures the axles, making it easy to pull an axle without removing the rear cover. The only modification we had to perform was the machine work necessary for the same larger center hole in the backing plates on the 12-bolt. This S60 rearend assembly and 1350 U-joint also required a new driveshaft, which we got from Strange.
| DESCRIPTION | PN | SOURCE | PRICE |
| Strange S60 rear axle assembly | PRSA05 | Strange Engineering | $2,098.39 |
| Strange S60 A-body housing | H1100AB | Strange Engineering | 769.00 |
| Strange 35-spline S/T axles | P3504 | Summit Racing | 371.00 |
| Strange Dana 60 3.54 gearset | D3550 | Summit Racing | 259.99 |
| Strange Dana 60 Trac-Lok | D3539 | Strange Engineering | 465.00 |
| Strange Dana 60 aluminum rear cover | D3509 | Summit Racing | 208.39 |
| Strange Chevelle rear adjustable shocks, pair | S5264 | Summit Racing | 305.90 pair |
| Strange aluminum S60 cover | OPRS06 | Strange Engineering | 119.50 |
| Strange driveshaft | U1699 | Summit Racing | 219.95 |
| Strange TH400 slip yoke, 1350 | U1600 | Summit Racing | 99.95 |
| Amsoil 75W90 synthetic gear oil, qt | SVGQT | Amsoil | 11.85 |
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