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Chevy Chevelle Rear Axle Swap - The Great Rear Axle Comparo

How Much Horsepower Does It Take To Spin A 12-Bolt, A Ford 9-Inch, Or The Big Strange S60? We Find Out.

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Strange S60
Strange calls its version of the Dana 60 the S60 because these are not rebuilt housings but all-new nodular iron castings designed specifically for each application. Strange offers this S60 for a variety of body styles, including early Camaros, Chevelles, and G-body cars as well as all kinds of Mopar applications. The Dana/S60's legendary strength comes from its 9.750-inch-diameter ring gear and massive 35-spline axleshafts. This does add weight (see Rearend Weigh-In sidebar), but not nearly the heft you might expect. The 3-inch-diameter tubes are completely welded into the centersection, and the housing ends allow use of the stock Chevelle rear drum brakes after enlarging the center hole to clear the 3.150-inch-diameter axle bearings.

  • Chevy Chevelle Rear Axle Swap Strange Dana S60 Rear Axle Installed
    The Strange S60 bolted right into our Chevelle using a set of Hotchkis rectangular lower control arms and adjustable upper arms. Strange also included the optional, powdercoated Strange aluminum cover, just to let everyone know what's under our Chevelle.
    Chevy Chevelle Rear Axle Swap Strange Dana S60 Rear Axle Installed
    The Strange S60 bolted right into our Chevelle using a set of Hotchkis rectangular lower c
  • Chevy Chevelle Rear Axle Swap Strange S60 Axle Stock Drum Brakes
    Because Strange uses the stock bolt pattern housing end, we were able to retain the use of stock drum brakes to keep the cost down. Strange also offers several rear disc-brake options for all of its rearend assemblies.
    Chevy Chevelle Rear Axle Swap Strange S60 Axle Stock Drum Brakes
    Because Strange uses the stock bolt pattern housing end, we were able to retain the use of
  • Chevy Chevelle Rear Axle Swap Strange Adjustable Rear Shocks
    We also used a pair of Strange adjustable rear shocks to finish off the installation.

The S60 we tested came from Strange, equipped with 3.54:1 gears, a Trac-Lok limited slip, a 1350-sized pinion yoke, and 7/16-inch wheel studs to match the other two housings. The four-bolt axle retainer flange also secures the axles, making it easy to pull an axle without removing the rear cover. The only modification we had to perform was the machine work necessary for the same larger center hole in the backing plates on the 12-bolt. This S60 rearend assembly and 1350 U-joint also required a new driveshaft, which we got from Strange.

DESCRIPTION PN SOURCE PRICE
Strange S60 rear axle assembly PRSA05 Strange Engineering $2,098.39
Strange S60 A-body housing H1100AB Strange Engineering 769.00
Strange 35-spline S/T axles P3504 Summit Racing 371.00
Strange Dana 60 3.54 gearset D3550 Summit Racing 259.99
Strange Dana 60 Trac-Lok D3539 Strange Engineering 465.00
Strange Dana 60 aluminum rear cover D3509 Summit Racing 208.39
Strange Chevelle rear adjustable shocks, pair S5264 Summit Racing 305.90 pair
Strange aluminum S60 cover OPRS06 Strange Engineering 119.50
Strange driveshaft U1699 Summit Racing 219.95
Strange TH400 slip yoke, 1350 U1600 Summit Racing 99.95
Amsoil 75W90 synthetic gear oil, qt SVGQT Amsoil 11.85
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