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1971 Buick GS Body Repair - How To Weld in a New Core Support

1971 Buick GS Core Support Repair Body Filler
We wiped some body filler over the seam so the repair will be undetectable once installed.

PartsSourcePNPrice
'70-'72 Buick core supportHigh Torque RacingRebuild kit$125 per kit per side
PPG DF705 body filler, 1 qt.The Paint PlaceDF705qt$9.85
120-grit sandpaper, 1 sheetThe Paint Place 0.50
PPG DP90 epoxy primer, 1 qt.The Paint PlaceDP90qt34.95
Weld-Thru primer, 1 canThe Paint Place 8.95
PPG seam sealer, 1 tubeThe Paint Place 14.95
Tools
Spot-weld cutter bits, 3 packThe Paint Place  7.95
3-inch cut-off wheelThe Paint Place 1.95
Matco wire-feed MIG welderMatco truck 875.00
Matco die-grinderMatco Truck 89.95
Craftsman corded drillSears 99.95
Labor
2 hours labor Ramsey Auto Body 60.00
Total$1,204.00

1971 Buick GS Core Support Repair Sander
We used a DA-sander to level the filler and feather the edges using a 20-grit pad.
1971 Buick GS Core Support Repair Seam Sealer
For the backside, we ran a bead of seam-sealer to fill the pinholes and keep moisture out, preventing future problems.
1971 Buick GS Core Support Repair Painted
A little PPG DP90 epoxy primer completed the repair with a smooth, flat finish that is going to look good under the flat-black engine-compartment treatment we're going to do next.

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