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1971 Buick GS Body Repair - How To Weld in a New Core Support

Battery just fall out? Fix it right when we show you . . . How To Weld in a New Core Support

By Jefferson Bryant, Photography by Jefferson Bryant
1971 Buick GS Core Support Repair Body Filler
We wiped some body filler over the seam so the repair will be undetectable once installed.



Here is a list of the parts that you will need to accomplish this project on your own. Notice that all of these parts can be found at your local parts store, making it possible to acquire the necessary materials fairly easily.

Visit mrbuick.com for Buick specific parts, such as the core support replacement we installed here.




PartsSourcePNPrice
'70-'72 Buick core supportHigh Torque RacingRebuild kit$125 per kit per side
PPG DF705 body filler, 1 qt.The Paint PlaceDF705qt$9.85
120-grit sandpaper, 1 sheetThe Paint Place 0.50
PPG DP90 epoxy primer, 1 qt.The Paint PlaceDP90qt34.95
Weld-Thru primer, 1 canThe Paint Place 8.95
PPG seam sealer, 1 tubeThe Paint Place 14.95
Tools
Spot-weld cutter bits, 3 packThe Paint Place  7.95
3-inch cut-off wheelThe Paint Place 1.95
Matco wire-feed MIG welderMatco truck 875.00
Matco die-grinderMatco Truck 89.95
Craftsman corded drillSears 99.95
Labor
2 hours labor Ramsey Auto Body 60.00
Total$1,204.00
  • 1971 Buick GS Core Support Repair Sander
    We used a DA-sander to level the filler and feather the edges using a 20-grit pad.
  • 1971 Buick GS Core Support Repair Seam Sealer
    For the backside, we ran a bead of seam-sealer to fill the pinholes and keep moisture out, preventing future problems.
    1971 Buick GS Core Support Repair Seam Sealer
    For the backside, we ran a bead of seam-sealer to fill the pinholes and keep moisture out,
  • 1971 Buick GS Core Support Repair Painted
    A little PPG DP90 epoxy primer completed the repair with a smooth, flat finish that is going to look good under the flat-black engine-compartment treatment we're going to do next.
    1971 Buick GS Core Support Repair Painted
    A little PPG DP90 epoxy primer completed the repair with a smooth, flat finish that is goi
SOURCES
High Torque Racing
Topeka
KS
mrbuick.com
Ramsey Auto Body
Stillwater
OK
Powerbuilt Tools/Alltrade
Long Beach
CA
alltradetools.com
By Jefferson Bryant
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