Hardcore Crate Engine Shootout
Great Crate Engines
Photography by Car Craft Staff
Hardcore 509 Specs
Displacement: 509 ci
Bore x stroke: 4.500x4.000 inches
Compression: 9.5:1
Weight: 640 pounds
Cylinder heads: Iron Merlin 345 cc (PN 030630A-2), 119 cc
Valves: Manley 2.300/1.880-inch intake/exhaust
Head gaskets: Fel-Pro (PN 1017-1)
Balancer: Pro Race (PN 24264)
Carburetor: Hardcore 870 Hi Flow (PN 217-25133)
Intake manifold: Merlin single-plane (PN 063030)
Ignition: Hardcore HEI (PN 216-85306)
Wires: Taylor/Merlin 8mm
Cam: Crane hydraulic, 236/246 degrees duration at 0.050-inch lift, 0.553/0.571-inch lift
Valvesprings: 1.550-inch diameter dual
Rocker arms: 1.7:1 Crane/Hardcore roller rockers
Pushrods: Manley 4340 one-piece
Lifters: Speed Pro hydraulic
Timing chain: Manley Street Roller (PN 73168)
Valve covers: Merlin chrome (PN 070741)
Oil pan: Milodon (PN 30710)
Oil pump: Federal-Mogul
Block: Merlin II 9.800
Crankshaft: Scat/Eagle 4130 4.000
Connecting rods: Manley
I-beam 6.385
Pistons: JE forged 12cc dome
Rings: JE moly 1/16, 1/16, 3/16 standard tension
Bearings: Clevite H-series
Balance: Internal
Cost: $7,495.00
Warranty: Two-year limited
Rabid Rat
The 509 inches of a Rat motor are hard to ignore. The big-block slipped between the framerails of SuperNova without any fanfare, thanks in part to the fact that Novas could be purchased in '69 and '70 with factory-installed 396-inch big-block power, so repro parts are available for the swap. The only major changes needed were the frame mounts and motor mounts, which we procured from Chevy 2 Only, and headers. One should also consider a cowl hood when running a big-block in a Nova, as the hood-to-carburetor clearance is minimal with a tall single-plane intake. The factory used a low-profile dual-plane in stock applications. As such, we were unable to run an air-cleaner assembly. Our 509 featured iron heads and an iron water pump, bringing the fat Rat up to a portly 640 pounds--a hair more than 200 pounds over the mighty Mouse.
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An off-the-line stumble was cured by setting the float levels higher on both the primary a
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By removing the hood, the big Rat was allotted the air that it so needed to breathe. Here,
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We got the correct frame mounts for a big-block Nova from Chevy 2 Only. We used the '69-'7
By Car Craft Staff
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