Car Craft Magazine Homepage Car Craft
Get Adobe Flash player

How to Repair a Rusty Fender

Don't Throw Away That Rusty Fender. We'll Show You How To Easily Revive That Sacred Sheetmetal.
February, 2009
By Jeff Smith
Photography by Jeff Smith
Rust Repair Panels
The majority of the work entails... 
   
  read full caption
Rust Repair Panels
The majority of the work entails trimming and shaping both the original fender and a simple patch panel.
Rust Repair Panels
What we started with was a... 
   
  read full caption
Rust Repair Panels
What we started with was a monkey fist-sized rust hole in the bottom of the trailing edge of both front fenders. Note that the reinforcement panel behind the exterior sheetmetal has also been sieved. We're going to repair that panel as well, but we'll save that procedure for a later date.
Rust Repair Panels
We purchased two fender-patch... 
   
  read full caption
Rust Repair Panels
We purchased two fender-patch panels from National Parts Depot to begin the process. The panel is great because it's actually thicker than the original sheetmetal. But as you can see from this photo, while stamped in the general shape of the lower fender, it is slightly longer than the original. This is OK because we're only going to use the center portion of the panel anyway.

1  | 2  | 3  | Next

Discuss in Our Forums
Chevy Corvette Research
Chevy Corvette Explore the world with a new Chevy Corvette. Compare the Corvette with other submodels and find all you need for your car buying needs. It has had 0 vehicle recalls, which can give you an idea about its reliability.

Related Photos

Related Articles
 
American Motors Rambler Fender And Dent Repair - Learn How To Fix A Dent
We show you how to fix a dent on our Project 1967 AMC Rambler on a budget... more
 
How to Repair your Plastic Bumper - Plastic Repair
Did you back the Mustang into a pole? Fix it here.... more
 
How To Align A Fender
Any good bodyman will tell you that surface prep is at least as important as the paint itself.... more
 
How to Repair Quarter - Panels On Any Car
Cut and weld your way into fixing up your beat up quarter panel.... more