Rust Repair Panels - Patch-Panel Save

'There's never been a better time to restore older musclecars than right now. Entire '69 Camaros are being reproduced, but that doesn't mean that original sheetmetal should be trashed. Original tin is still considered good as gold, so when it came time to resurrect our midwestern-rusted '66 Chevelle's front fenders, we could have gone the repop route with brand-new reproductions. But instead, the fenders were good enough to warrant saving.

We enlisted the help of Mike Paradis, an instructor at West Valley Occupational Center in Woodland Hills, California, which is part of the Los Angeles Unified School District and offers many classes for any student 16 years or older. The class Paradis teaches is the Auto Body Repairer/Fundamentals course, which provides the basics of bodyworking skills and is run as part of the Industrial Technology Education department.

The majority of the work entails trimming and shaping both the original fender and a simple patch panel.
The majority of the work entails trimming and shaping both the original fender and a simpl
What we started with was a monkey fist-sized rust hole in the bottom of the trailing edge of both front fenders. Note that the reinforcement panel behind the exterior sheetmetal has also been sieved. We're going to repair that panel as well, but we'll save that procedure for a later date.
What we started with was a monkey fist-sized rust hole in the bottom of the trailing edge
We purchased two fender-patch panels from National Parts Depot to begin the process. The panel is great because it's actually thicker than the original sheetmetal. But as you can see from this photo, while stamped in the general shape of the lower fender, it is slightly longer than the original. This is OK because we're only going to use the center portion of the panel anyway.
We purchased two fender-patch panels from National Parts Depot to begin the process. The p

Paradis showed us how to do a simple patch installation on one of our fenders, but we'll be back in later issues with other solid repairs you can do with just the aid of a few simple bodyworking tools and a little bit of fabricating skill.

Continuing Education
We'd like to thank the West Valley Occupational Center Principal Richard Wormus, Vice Principal Henry Castillo, and instructor Mike Paradis for allowing us access to the school's autobody repair program. While you can learn quite a bit just by doing, every state and large municipality has post-high school educational programs that offer classes in many different fields, not just bodywork. The fees are generally affordable, and in most cases all you have to supply are your own consumables such as sandpaper, cutoff wheels, and paint. The Internet is the best place to look for programs in your local area, so don't be afraid to take a class.