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How to Weld Your Own Subframe Connectors

Tame The Twist In Your Early Mustang When You Learn to Weld Your Own Subframe Connectors
By Jeff Smith
Photography by Jeff Smith
Welding Cover
Installing subframe connectors... 
   
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Welding Cover
Installing subframe connectors took about 90 minutes from the time Marlon Mitchell started until we pulled off the rack. It took us longer than that to fix the door latch on the driver side.
Crossmembers
The Global West connectors... 
   
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Crossmembers
The Global West connectors are designed to tuck up against the floorpan as tightly as possible to maximize ground clearance.
Wire Brush Cleaning
After driving the Mustang... 
   
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Wire Brush Cleaning
After driving the Mustang onto Mitchell's alignment rack, the first step was to use a sanding disc on a right-angle sander to clean off 40 years of crud from both the front and rear subframes where the connectors would sit in order to improve the quality of the welding. This also meant cleaning the powercoating off the subframes where the welding would take place.
Mallet Tap
The instructions from Global... 
   
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Mallet Tap
The instructions from Global West indicate that the rear portion of the bar probably will not fit tight against the rear subframe, and the company supplies a weld-on cover for this as an additional gusset. Test-fitting will require adjusting back and forth between the front and rear for each bar to be installed properly. Don't rush through this step. Taking your time will allow for better installation.
Tach Welding
Once the bar is exactly where... 
   
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Tach Welding
Once the bar is exactly where you want it, it can be tack-welded in place front and rear. Double-check the position to ensure the bar is where it should be before final welding. This is a good time either to remove the carpeting or at least have a friend keep watch that the welding does not ignite the carpet or undercoating. Have a fire extinguisher handy during this entire installation.

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