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How to Spot Bad Body Work

Don't get worked by that guy selling his nightmare. You'll know your rust and Bondo enemy after we show you what problem areas to look for.
From the February, 2009 issue of Car Craft
By Douglas R. Glad
Photography by Douglas R. Glad
Bad Body Work Inspection
Do you know what you are getting?... 
   
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Bad Body Work Inspection
Do you know what you are getting? This car looked mint at first glance. Then we hauled it over to Pure Vision Design in Simi Valley and stripped it down to find hidden disasters. There were many.
Bad Body Work Body Line
Know your body. The first... 
   
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Bad Body Work Body Line
Know your body. The first thing we noticed was the wheel radius wasn't uniform to the body line. Is it supposed to be? Buy a few books, walk a few shows, and know what the body fat and lines look like stock. Note that this body line looks like a drunk drew it.
Bad Body Work Gap In Panel
The second outside indication... 
   
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Bad Body Work Gap In Panel
The second outside indication that this fender had been hit and replaced was the gap between the top and the upper lip on the panel. Even if it hadn't been obvious that the gap was too large, it didn't match the gap on the other side. The trunklid gap was also twice the size on the passenger rear quarter.
Bad Body Work Trim
Even without taking the trim... 
   
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Bad Body Work Trim
Even without taking the trim off the car, we noticed that some body filler had been sanded and painted below it. Get low. Since a seller likely won't let you take the car apart, you have to look for a sign like this. Obvious Bondo will be deeply scratched by sanding. Paint cracks mean rust, filler, or an impact. Old paint will dry up and spider or fade, not split and crack.
Bad Body Work Trim
See? We popped the trim off... 
   
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Bad Body Work Trim
See? We popped the trim off and found some body filler and broken welds. If you're going to restore this car, the entire rear quarter should be replaced.
Bad Body Work Quarter Damage
If you're not worried about... 
   
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Bad Body Work Quarter Damage
If you're not worried about a quarter install, check this out. The impact on the quarter damaged the tub, which supports the tulip panel, the supports for the convertible top in this case, and the seatbelt mount. All of this needs to be replaced or rebuilt for everything to work right. Get in the trunk and check it out.
Bad Body Work Comparing Welds
Here we have two different... 
   
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Bad Body Work Comparing Welds
Here we have two different welds. Below the gold pointer is a factory spot weld. The white pointer shows a repair that has been ground down. Make sure the weld styles match. Not all repairs are bad, but this will point them out.

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